Upgrading to a Smart Home

If you’re thinking about adding Smart Home or Home Automation products throughout your existing home, you might also want to consider upgrading your home’s electrical components, as well.

If you are adding a whole-house smart switches, electric blinds, smart appliances, or a complete home sound system, you are definitely going to need to update outlets and fixtures and may even need to run new wiring runs. There may even be some special needs, as well, like calculating the electric loads for appliances and entertainment.

HOME UPGRADES
If the home is older and still uses electrical fuses, this is a great time to also change from fuses to breakers. No one likes looking for the right sized fuse as a replacement when one blows out due to a power surge or system overload. It is much more convenient to simply switch a circuit breaker back on.

THE ELCTRICAL SYSTEM BALANCE
Having a balanced electrical system is the key to keeping the circuits from blowing due to overload. It’s inconvenient to not have enough electrical outlets where they are needed. Also, safety is a big issue because one of the most dangerous fire hazards may come from trying to plug too many things into one outlet. One renegade spark can cause the whole house to go up in flames.

REPLACING OLD LIGHT FIXTURES, OUTLETS, AND SWITCHES
When adding a lot of new fixtures, including adding smart switches and fixtures, it should be part of your plan to have an electrical contractor take a look at the entire home and to replace old light fixtures, outlets, and switches that are in poor condition. In fact, it’s easier to do this work all at once in order to have the best result. Also, your electrician should check for proper grounding of the home to prevent the occupants from getting an electrical shock by accident.

Your electrician can install surge protectors where they are necessary. This protection keeps delicate and expensive electronic equipment from being harmed by electrical energy spikes that can come from power failure or lightning strikes

ADDITIONAL SMART HOME UPGRADES
Even though you are already working towards a smarter home, it’s still the best time to evaluate any additional options that could improve the entire experience for you as the homeowner. An example is one that operates exterior safety lighting on a regular schedule and in response to darkness and daylight. It can also be the time to install a system to help manage the energy efficiency of the entire home. This may help you save significant money on the monthly utility bills. Talk over the possibilities with your electrician to learn more about the innovative technology that is now available.

For all your electrical needs, you can count on Westphal & Co. Contact us to receive a free quote for your renovation project and any other electrical system needs you may have.

Dane-Iowa Wastewater Treatment Plant

Water & Wastewater PORTFOLIO

Dane-Iowa Wastewater Treatment Plant

Dane-Iowa Wastewater Commission, Mazomanie, WI

SPECIFICATIONS

LOCATION

Mazomanie, WI

CLIENT

Staab Construction Corp.

CONTRACT AMOUNT

$1.25MM

This waste water treatment facility located in Mazomanie, WI contains six structures, including oxidation ditches, clarifiers, headworks, UV, and administration buildings. Westphal & Co. provided all electrical installation, control wiring, and startup coordination.

Namasco Steel – New Facility

Industrial PORTFOLIO

Namasco Steel – New Facility

Kloeckner Metals (formerly Namasco), Dubuque, IA

SPECIFICATIONS

LOCATION

Dubuque, IA

CLIENT

Conlon Construction Co.

CONTRACT AMOUNT

$500,000

FEATURED

Power and lighting to an outdoor loading dock

Photo Credit: Kloeckner Metals

Namasco is a steel warehouse and fabrication factory that imports, houses, and fabricates all sizes of plate and beam steel. Products are then distributed to manufacturers and other fabricators. Our installation included power, lighting, and voice, data, and video cabling for the warehouse and office areas. We also installed power and lighting to an outdoor loading dock which holds four 50-ton bridge cranes.

GOEX Corporation

Industrial PORTFOLIO

Goex Corporation

GOEX Corporation, Janesville, WI

SPECIFICATIONS

LOCATION

Janesville, WI

SIZE

153,600 SF

CLIENT

GOEX Corporation

CONTRACT AMOUNT

$400,000

FEATURED

3 3000 amp, 480 volt services

This design-build manufacturing project included a 106,000 square-foot manufacturing area, 40,000 square feet of warehouse space, and a 7,600 square-foot, two-story office. Our scope included three 3000 amp, 480 volt services feeding 750 feet of 3000 amp bus duct on the manufacturing floor, and 400 feet of 1200 amp buss duct in a tunnel under the factory floor. The entire facility is illuminated with LED light fixtures using one third of the fixtures required with typical fluorescent lighting.

Jones Dairy Farm – South

Industrial PORTFOLIO

Jones Dairy Farm - South

Jones Dairy, Fort Atkinson, WI

SPECIFICATIONS

LOCATION

Fort Atkinson, WI

SIZE

42,000 SF

CLIENT

Maas Brothers Construction

CONTRACT AMOUNT

$2.7MM

FEATURED

New equipment for full facility

Photo Credit: ESI Group USA

The overall project scope is demolition and build back of a new, 18,000 square-foot production building, as well as demolition and build back of a 24,000 square-foot area in the center of the main building. Additional work includes remodel of almost the entire facility and new equipment such as ovens, cooking equipment, mechanical equipment, and electrical equipment.

Kraft/Oscar Mayer J-Con II Project

Industrial PORTFOLIO

Kraft/Oscar Mayer J-Con II Project

Kraft Foods, Madison, WI

SPECIFICATIONS

LOCATION

Madison, WI

SIZE

97,000 SF

CLIENT

Kraft Foods

CONTRACT AMOUNT

$4.6M

FEATURED

5kV substation to power the new facility

Photo Credit: Findorff

This project consisted of a 97,000 square-foot renovation that converted storage space into a food processing and manufacturing facility. The electrical work included the installation of a 5kV substation to power the new facility, with no downtime for the existing plant. The scope of work also included the installation of stainless steel raceways, new lighting, and power and controls for food processing equipment. The equipment includes industrial ovens, meat grinders, and conveyors.

Swiss Valley Cheese Production Facility

Industrial PORTFOLIO

Swiss Valley Cheese Production Facility

Swiss Valley Farms, Luana, IA

SPECIFICATIONS

LOCATION

Luana, IA

CLIENT

Conlon Construction Co.

CONTRACT AMOUNT

$1.2M

FEATURED

New process equipment connections

Photo Credit: Dairy Foods Magazine

This major remodeling of state-of-the-art production facilities for Swiss Valley’s premiere Swiss cheese factory included new primary electrical service, lighting, low voltage systems, and process equipment connections. All construction was completed at USDA and FDA food production facility standards. Swiss Valley is a leader in the manufacturing of Swiss and Baby Swiss cheese, the most difficult of all cheeses to produce.

General Motors Paint Shop Addition

Industrial PORTFOLIO

General Motors Paint Shop Addition

General Motors Corporation, Lansing, MI

SPECIFICATIONS

LOCATION

Lansing, MI

CLIENT

DACS International, Inc.

CONTRACT AMOUNT

$2.2MM

FEATURED

Pendulum conveyors interlocked with robotic cells

Photo Credit: General Motors

Westphal & Co., Inc. completed installation of a material handling conveyor for the General Motors Paint Shop facility located in Lansing, MI. The plant was built to meet new demand for Cross-Over-Vehicles (CUV’s). The project included skid conveyors, inverted mono-rail conveyors, and pendulum conveyors interlocked with robotic cells, paint booths, ovens, and dip tanks. Field wiring installation for 36 separate conveyor systems was completed, including control devices, motors, interlocks, Ethernet cabling, and Devicenet cabling.

GM Error Proofing System

Industrial PORTFOLIO

GM Error Proofing System

General Motors Corporation, Bowling Green, KY

SPECIFICATIONS

LOCATION

Bowling Green, KY

CLIENT

General Motors Corporation

CONTRACT AMOUNT

$1.7M

FEATURED

Installation of 480V power

Photo Credit: Bowling Green Area Convention & Visitors Bureau

Westphal & Co., Inc. completed the installation of error-proofing and add-on system located at the Corvette Plant in Bowling Green, KY. The project included installation of 480V power, control cabling, cable tray, barcode readers, pull switches, stack lights, pendant lights, selector switches, operator interface (HMI systems), panelviews, and lightboards (Bingo Boards).

GM Skillet Conveyor System

Industrial PORTFOLIO

GM Skillet Conveyor System

General Motors Corporation, Shreveport, LA

SPECIFICATIONS

LOCATION

Shreveport, LA

CLIENT

Acco Systems

CONTRACT AMOUNT

$2MM

FEATURED

Field wiring for 20 conveyor systems and over 175 conveyor elements

Photo Credit: Central Conveyor

Installation of Skillet Conveyor and Automated Electrified Monorail systems for new Light Duty Trim Shop located in Shreveport, LA. The plant was built to meet new demand for light-duty trucks. The project included installation of skillet conveyor and AEM conveyor for final and trim lines including pit wiring, vertical lifts, stackers, de-stackers, and IMC load stations. Westphal & Co. installed field wiring for 20 separate conveyor systems and over 175 separate conveyor elements including control devices, motors, interlocks, and cabling for Ethernet, ControlNet, and Devicenet systems.

GM Cab Box Conveyor System

Industrial PORTFOLIO

GM Cab Box Conveyor System

General Motors Corporation, Shreveport, LA

SPECIFICATIONS

LOCATION

Shreveport, LA

CLIENT

Acco Systems

CONTRACT AMOUNT

$1.5MM

FEATURED

480V power

Installation of material handling conveyor system for new General Motors Paint Shop located in Shreveport, LA was the main objective of this project. This system served as the delivery conveyor from the new paint shop to the new body shop and included 18 separate conveyor systems and 150 separate conveyor elements. The project included skid conveyor, inverted mono-rail conveyor, and pendulum conveyors interlocked with robot cells, paint booths, ovens, and dip tanks. The scope of work included installation of 480V power, control cabling, cable tray, Panelviews/HMI, run/stops, motors, interlocks, and Ethernet, Devicenet, and ControlNet cabling.

Southwest Health Center

Healthcare PORTFOLIO

Southwest Health Center

Southwest Health, Platteville, WI

SPECIFICATIONS

LOCATION

Platteville, WI

SIZE

102,000 SF

CLIENT

The Erdman Company

CONTRACT AMOUNT

$1.6MM

FEATURED

New service and power distribution system

Photo Credit: Zimmerman Plumbing

Westphal & Co., Inc. completed this 25-room, 102,000 square-foot hospital with an attached 36,000 square-foot multi-specialty clinic. Included in the stucture were operating rooms, MRI and x-ray facilities, a laboratory, and administrative space. Electrical work included a new service and power distribution system; normal, emergency, and critical power systems; lighting and lighting control systems; overhead paging, fire alarm, area of rescue, and nurse call systems, and all voice/data/video and backbone systems.